Defects And Problems Of Shoes aren’t built to last a lifetime. With prolonged usage, even well-made pairs eventually develop wear and tear. However, this does not always imply that any wear and tear or other issues with shoes the buyer may purchase are their own. In order for clients to be happy with the final product, the producer is frequently in charge of regulating quality flaws in shoes (related: How Skilled Importers Limit
Product Defects in 3 Stages [eBook]).
Similar to how clothing producers frequently cut and sew a lot throughout production, footwear producers frequently employ some very similar production techniques (related: Top 6 Most Common Garment Defects). Additionally, despite the fact that shoes are frequently composed of stronger materials like tough leather, rubber, and plastics, they are still susceptible to the same manufacturing flaws. However, there are a few typical quality flaws that are exclusive to shoes. It also helps to know what to look for, whether you’re a shoe importer looking to raise quality at your Indonesian plant or a consumer choosing a high-quality pairfrom a retailer.
HOW TO CLASSIFY QUALITY DEFECTS IN SHOES
Defects And Problems Of Shoes Before discussing the most prevalent quality flaws in shoes, it’s important to comprehend how QC control specialists commonly categorize and order flaws by severity (Related: 3 Types of Quality Defects in Different Products). Shoes’ quality flaws can often be divided into one of the following three groups: As “critical defects,” flaws that don’t adhere to legal requirements or endanger users are often categorized. Major faults are flaws that make a pair of shoes unusable by impairing their look, usefulness, or marketability. A customer is likely to return a pair of shoes if a significant flaw is discovered in them. Defects that fall short of the required quality level but aren’t likely to lead to complaints, returns, or unhappy customers are called “minor defects”.
Shoes zoning for defect classification
Zones 1 and 2 can be used to categorize the majority of shoes. Because Zone 1 is where quality flaws in shoes are most frequently visible to customers or wearers, it is typically the most crucial section in terms of aesthetic appeal. Zone 2 is less significant because it contains components of the shoe that the consumer or wearer won’t necessarily notice. Any non-critical flaw discovered in Zone 1 is more obvious and is more likely to be categorized as a serious defect. A minor defect is more likely to be assigned to the same defect detected in Zone 2. Let’s move on to the defects themselves now that you have a general understanding of how to classify quality flaws in shoes.
1. EXCESS GLUE, WAX, OR OIL
Defects And Problems Of Shoes Among the most typical shoe quality issues are extra glue, wax, or oil stains. These particular residues are particularly prevalent because The majority of factories that make shoes employ adhesives and other chemicals during production, and when they are pressed for time, as is frequently the case in most companies, factory workers are less likely to guard against or address problems like excess glue, wax, or oil. quality issues with shoes Remaining glue, wax, or oil can frequently be easily removed. However, if this flaw is visible in the finished product, it may put off customers and make the shoe unsellable. Both zone 1 and zone 2 sections frequently have excessive glue, wax, and oil markings.
Preventing excess glue, wax, and oil; Due to the chemicals or adhesives they are subjected to during production, shoes frequently have material residue. However, there are some straightforward solutions to ensure that this quality flaw does not stay on the finished goods, namely: Make sure that factory workers don’t overuse glue or other chemicals while producing the shoes, and remove any extra material that may have remained on the shoes after production before packaging. Since this quality flaw is rather simple to fix after the fact, there is no reason why you cannot significantly decrease or completely eradicate its occurrence.
2. DEGUMMING OR WEAK CEMENTING
Degumming or weak cementing occurs when there is insufficient glue used when adhering the sole to the upper section of the shoe. This is typically seen on shoes with rubber soles, such as sneakers. quality issues with shoes This flaw is typically located between the zones 1 and 2 join lines. However, the issue is typically regarded as a Zone 1 defect and a serious flaw.
Preventing degumming or weak cementing; It’s crucial to confirm that the facility making the shoes is utilizing the proper kind of glue. However, inadequate adhesive application between shoe components is a more frequent cause of weak cementing or degumming. Make sure employees are using just the right amount of glue. If too much adhesive was used during binding, it will frequently be visible around the seal.
3. ABRASION MARKS
Abrasion marks are a specific kind of quality issue with shoes that typically shows up in Zone 1 locations. Due to their visible nature, they are frequently viewed as more serious when they are discovered on leather or glossy-surfaced shoes. quality issues with shoes Poor handling by manufacturing workers throughout the production process are frequently the root of abrasion marks.
Addressing abrasion marks found on shoes; there are a few things you should look into as an importer if you notice abrasion marks on a sizable number of items in an order, including: Are manufacturing employees mistreating the product? Are they working with gloves on? Do the shoes have to be moved around a lot between workstations without necessity? Does the packing offer sufficient defense to stop abrasions during transit? Abrasions are sometimes difficult to see. To assist you to distinguish between what is acceptable and what is not, it might be very helpful to have a golden sample on hand or to hire a third-party inspection business.
4. ASYMMETRY IN SHOES
Defects And Problems Of Shoes Similar to other soft lines of goods, asymmetry can be a problem when various shoe parts do not line up properly. Examples of common asymmetry on a shoe or pair of shoes include quality issues with shoes when viewed from the front, back, or side, the shoe’s sole does not coincide with the body; When the tongue or other non-straight elements of the shoe are present; and When a portion of one shoe is higher or lower than the corresponding portion of the other shoe in the same pair (often referred to as “hi-low”). Asymmetry in shoes is frequently a result of problems with component cutting or fitting.
Finding asymmetry in shoes; Shoe symmetry issues should be discussed with the manufacturer. Placing shoes back to back or side by side is the greatest technique to detect asymmetry in footwear. Basically, you have to decide whether or not the shoes’ dimensions—height, width, color, etc.—reflect one another. If you put shoes back to back, for instance, you must make sure that each pair’s heel height is the same, or else you have a flaw.
5. INCORRECT SIZING
The majority of common shoe-size instruments are durable. However, it’s possible that the shoe’s label and packaging were incorrectly sized as a result of a production-process error. Due to the likelihood that shoes that don’t fit the size standards won’t be marketable, this should be seen as a serious flaw.
Preventing incorrect shoe sizing; Shoes rarely have irregular sizes because of manufacturing procedures. The method used to sort and package the finished shoes is frequently to blame for incorrect sizing. Naturally, inconsistent shoe sizing is more frequent in chaotic factories. And in many cases, improving the handling, packaging, and storage methods for the finished product is all that is required to prevent erroneous size. Looking at the warehousing and packaging areas of a business can provide a wealth of information concerning the risk of erroneous sizing.
6. PROTRUDING NAIL OR SHARP POINT
One of the least frequent quality issues with shoes on our list is a protruding nail or sharp point. Similar to the prior flaw, this one is not a visible flaw and does not affect zones 1 or 2. Nails are sometimes used to tie the shoe’s sole to its upper portion during production, especially in leather shoes. These nails can poke through the insole and form a sharp edge if they are not properly pressed down, endangering the consumer. Occasionally, a needle might be inadvertently left in a shoe.
Preventing nails or sharp points in shoes; Similar to garment manufacturers, shoe factories should have metal detectors, and most do. In order to check for needles or other sharps that might have been accidentally left within the units after production is finished, employees place them on a belt that travels through the machine. Additionally, factories should have quality control personnel check shoes after they leave the line for any indications of sharp edges that could endanger the final consumer. If there are any sharp edges on your order or your shoes, the factory needs to look into the process and find and fix the problem.
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Defects And Problems Of Shoes Defects And Problems Of Shoes can be purchased for comfort and utility or to create a fashion statement. Regardless, the majority of shoes are made with some kind of quality in mind. It also helps to keep an eye out for some of the typical shoe quality flaws that could harm you or your company as a consumer or producer. You can protect yourself from subpar quality if you are aware of these flaws. The easiest approach to be sure you’re getting the quality you paid for is, in the end, to check your shoes at the manufacturing facility before they ship.
Defects And Problems Of Shoes